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The progression. DIY Pedal system from scratch

Discussion in 'DIY peripherals' started by kanuk, Mar 24, 2018.

  1. kanuk

    kanuk If it ain't moving, it ain't simulating...

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    Here is the pot cover I designed

    pot cover 1.jpg


    So now Mr Potentiometer can feel all snuggled and safe!

    potcover2.jpg
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  2. kanuk

    kanuk If it ain't moving, it ain't simulating...

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    Heel Toe plate and Base plate installed (please excuse the shitty excuse of a wrap for the heel toe plate as apparently one may or may not have the natural skills required to apply anything down with a glue backing.... :oops:)

    Rest Assured that the final finish on the HT Plate will be chromium or anodised or maybe even the new black chrome type powder-coat... Has anyone got any experience with the new powder-coats that are available?


    pedalwithheeltoe1.jpg

    pedalswithheeltoe2.jpg

    pedalswithheeltoe3.jpg

    pedalswithheeltoe4.jpg
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  3. EvanMelanson

    EvanMelanson New Member

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    Care to share the specs on the springs you used? (ID, OD, Guage)

    As well, I saw in an earlier post that the clutch used someone else's design for inspiration. Any chance you can send me in the direction of those specs?
  4. kanuk

    kanuk If it ain't moving, it ain't simulating...

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    @EvanMelanson

    The clutch design was from ProtoSimtech. Take a look at his pedals... and in regards to the spring specs I will look for the spec sheet and push that data towards you...
  5. ferslash

    ferslash Active Member

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    what are the red plastics you used in your pedals (inside the springs)? i have seen them in some other builds but i have never understood what they are. :(

    fer
  6. kanuk

    kanuk If it ain't moving, it ain't simulating...

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    @ferslash
    They are spring retainers that I designed and 3D printed myself. When I get back I'll post some pics for you
  7. aspe

    aspe New Member Gold Contributor

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    My Motion Simulator:
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    really spectacular
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  8. PetirX

    PetirX New Member

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    The work is very good sir :thumbs

    Can I ask for its 3D print master file? Because I also want to make a model like you make :)

    Thanks
  9. kanuk

    kanuk If it ain't moving, it ain't simulating...

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    @PetirX
    Thank you for your kind praise. Unfortunately there is no one master 3D file. this was a culmination of notes, umpteen design changes, on the fly mods and so on. To collate it all into one file would be a mammoth undertaking on its own and I don't quite have the time to put it all together to the point where someone could build it without interruptions or questions unfortunately. However I would be more than happy to answer any PM's along the way guiding you should you wish to attempt building one as ferslash is doing. More than happy... :)
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  10. kanuk

    kanuk If it ain't moving, it ain't simulating...

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    @ferslash
    As promised sir

    Here they are

    IMG_0198.jpg


    IMG_0199.jpg


    This was the design in Fusion....

    IMG_0200.JPG

    Refer to this photo from a previous post... See how it's used? They stop the spring from moving sideways and allows it to stay in its intended spot

    IMG_0186.jpg

    spring retainer 1.jpg

    Attached Files:

    • Like Like x 2
  11. dualclick76

    dualclick76 Active Member Gold Contributor

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    congratulations for the work done, a very professional level
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  12. Slugga

    Slugga New Member

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    Amazing work, absolutely top notch

    I am a fellow Melbournian, and just about to start my own project using a set of Tilton 600's as the base of my pedal box. Doing this is still way cheaper than a set of HPP's... after usd conversion and import costs they are just too much. plus making you own is good fun.

    Just wondering if you could help me out with a couple of parts for the brake Hydro stuff. I am going to be using a wilwood clutch pull slave system.

    Just using pots for my throttle and clutch (still have to work out my clutch system, not sure yet)

    I am trying to track down what Load sensor to use for the hydro line of the brake, can't seem to find a clear answer, any chance you can point me in the correct direction.

    Also braided cable and the connectors, do you just have to pre-order the length or did you work out a way to cut and crimp your own? any idea on good local suppliers?
  13. kanuk

    kanuk If it ain't moving, it ain't simulating...

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    Welcome to the board! @Slugga

    I am more than happy to help bud. Where in Melbourne are you based? I'm out east...

    :)
  14. KSB

    KSB New Member

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    Hi there!
    Nice work, well done!
    What type and parameters of resistance You have in caliper? Is it just piece of cast iron or some kind of plastic?
  15. MarcoMade

    MarcoMade Active Member

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    overtime! I built my dynamic station using the 3D printer for different pieces .. I wanted to ask what pressure sensor you used for the brake caliper. I'm about to change the load cell brake (200kg) in the hydraulic.
  16. electrolux

    electrolux New Member

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    Looks beautiful, all you need is a steel checker toe plate and its golden. ;)
  17. Marv

    Marv New Member

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    Could I have those specs too? :)
  18. Hugo H M Monteiro

    Hugo H M Monteiro New Member

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    Very Good,Shared Files ?
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  19. marxwellsilva

    marxwellsilva New Member

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    Could you please share your files?! I Would like to built mine too!! You did an amazing job!
  20. 李启旭

    李启旭 New Member

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    My Motion Simulator:
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    Can you tell me where to buy the model of the potentiometer you are using