Slowest 2DOF build ...ever.

I've got shielded usb cables , got plenty of distance between feedback and power wires and also short runs on the power wires.

Time to swap out the power source and start there.

Thanks for the ideas @noorbeast

Try shortening levers to 45mm ctc. A longer lever might give you speed but that means the motor has to work harder to pull the sim around.

Do you have all the axis properly reversed ? like sway and roll ? Sounds like you have 1 side that needs to be reversed, Sway requires one motor to drop and one to raise. Im thinking its trying to raise it but it hasn't been inverted and physically cant move the way you want due to settings.

Post all your setting's please, Axis assignments, PID, Motor tab and Tuning center please.

For example, it does it when I only have Sway enabled, the axis are correct otherwise I would be getting surge/pitch effect at the seat and not sway. And it also returns errors whilst reversed incorrectly, so if the seat swaying the incorrect way or moving forward back in a surge/pitch motion.

I'll post a video and hopefully that gives you all the details you require

Raise PID period to 20ms,
Integral to 10000
Drop max duty cycle and max accell to 500
Set max current to 0 (unlimited)
See how that goes @Goatboy

Same results with those settings

Axis 1 appears to be "Double reversed" In the utility feedback tab its been checked as reversed, also in the Axis assignments its also been reversed.....

It's reversed in the utility because I turned the shaft around in one motor, the jrk utility selects this as default when I "learn" the feedback range, changes to this cause the lever to smash in to the MDF whilst turning the wrong way...

As for the reverse in the Axis assignments, it makes no difference as I explained before. You can reverse the axis and still get the same results when it comes to input disconnect errors. Regardless of what DOF effect is hitting the seat and if it's moving in the correct direction, there will be input disconnect errors flowing in.

Another video, but this time I'm cycling through the dir changes in the axis assignment and the errors occur no matter which combination used.

Something is seriously wrong here.....Have you tested roll ? please do so. After that, Please test a Force that does not require reversing of one motor to perform its motion. Use surge or heave.

Roll is the same , so is pitch and the same with surge. I noticed with the roll/surge effect both controllers report input disconnect errors whilst pulling the levers down , but not whilst pushing them up. In the second video I posted you may notice that at the 40second mark when I set both axis to reverse, this emulates roll/surge.

Very strange you get the errors when both are going in the same direction as well. Man im stumped, Sorry bud. Ive messaged Robbie and lets hope he can spot something in the video or setting's.

Also just to confirm, Both motor's will work by themselves no problem ?

I'm using modded HP DPS-600PB server PSU's



Those are XT60 connectors soldered directly to the board with short runs of wire.

Just to show the rig does work even with errors. It was pretty early in the morning (3am) so I can't recall how aggressive the axis setup was for this video but I'd say pretty weak when it comes to sway/surge.

sway looks backwards ? no ? Pause the game In Mid corner with a bunch of steering added and at speed, then Increase the Sway slider in the Editor, That willl change the Data value LIVE and make it really easy to distinguish what direction a force is going.