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Showroom DIY 2DOF MOTION RIG (WIP)

Discussion in 'DIY Motion Simulator Projects' started by Davis Palmer, May 23, 2024.

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  1. Davis Palmer

    Davis Palmer New Member

    Joined:
    Apr 11, 2024
    Messages:
    1
    Balance:
    11Coins
    Ratings:
    +0 / 0 / -0
    My Motion Simulator:
    2DOF
    As of 5/22/24 we just finished the base frame without steering wheel or motor support yet.

    We have tried it where someone sits on it and the other person moves the seat around and it feels super crazy. We are super happy to have made it this far with no major problems. We chose to go with a car seat because it was cheap and adjustable both distance from the pedals & steering wheel.

    What follows is a super high level of the steps we took to get this:

    upload_2024-5-22_23-57-21.png
    upload_2024-5-22_23-57-49.png

    Before anything we designed everything in SolidWorks to make sure our design was feasible of course.

    First, we collected our steel: 20' 1.5" 14ga for our top frame, 24' 1.25" 14ga for our bottom frame, drive shaft from F-250 Super Duty for the universal joint, seat from a Lambo, various fasteners, and 2 steel purlin clips to connect the drive shaft to the bottom and top frame.
    upload_2024-5-23_0-1-44.png

    With our material, we then bought the cheapest angle grinder we could find $15 and cut all the steel and welded it together.
    upload_2024-5-23_0-4-43.png
    upload_2024-5-23_0-5-27.png
    upload_2024-5-23_0-6-53.png
    Welding the drive shaft after further cutting it down (sorry for bad photo quality):
    upload_2024-5-23_0-2-58.png upload_2024-5-23_0-7-26.png

    Excuse the bad looking weld we stacked 4 beads and one of the passes was super quick.


    We are still looking for motors and gear steppers (<$200 preferably if you have any suggestions), and I will add to this post next time we make significant progress on the build, should be around August or September of this year.

    Right now I was eyeing some AmpFlow $49 motors on Amazon along with some $50 worm gear boxes ($19 on Alibaba, but extremely inconvenient to ship, I may place an order in now though). With these the Sabertooth 2x32 Driver with an Arduino.
  2. Attyla.pl

    Attyla.pl Member

    Joined:
    Oct 1, 2023
    Messages:
    76
    Location:
    Polska
    Balance:
    316Coins
    Ratings:
    +20 / 0 / -0
    My Motion Simulator:
    2DOF, Arduino
  3. sci666

    sci666 Active Member Gold Contributor

    Joined:
    Mar 18, 2021
    Messages:
    184
    Location:
    Germany
    Balance:
    1,128Coins
    Ratings:
    +66 / 0 / -0
    My Motion Simulator:
    DC motor, Arduino, Motion platform, 6DOF
    good lookings welding is overrated ;D my joints look also terrible but they work and a good sander helps afterwards :D