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Mickelmeck's Joyride

Discussion in 'DIY Motion Simulator Projects' started by mickelmeck, Aug 22, 2011.

  1. mickelmeck

    mickelmeck New Member

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    Hello

    After a few weeks of look around on the site, i decided to be a member
    I will post my progress here on my Joyrider project that i hope i can get motorized

    So my first problem is the pipe parts, any advice to get the pipe parts
    Here in sweden a 2 elbow cost about 3€ /4$

    Any good webshop anywhere?
  2. bsft

    bsft

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  3. mickelmeck

    mickelmeck New Member

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    When i looked on the web ladt night i found a waterpool company that had great prices on the pipes and fittings so insted of pay 450 € i just pay 210 € for all of them

    So now i just waiting to get it home so i can start to build the frame :)
    So now i must try to understand the electrics of the wipermotors or the dc motors

    What should i have witch of them are the best to use for the motion?
  4. mickelmeck

    mickelmeck New Member

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    Maby i should tell about my progress.

    The frame:

    I havent had the luck on my side yet. I found a good site to order my pipes. But it was a long delivery time. When they should ship my pipes the ran over them with a forklift. So now i am delayed a few more days for my building parts.

    On the electrical side it slowly has gone forward , i havent maked any electrical things seens high school so i am like a newbe again. But after som studey i begin to remember more and more. First i thinked to use the popou controller. But after som research i decided to make the AVRC & DSMhb controller cards. Now i have ordered almost all parts to it so it's just fore me to sit and wait wait and wait.
  5. bsft

    bsft

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    These controllers are good http://www.pololu.com/catalog/product/1393 , several guys including myself use them, one per motor, they will crank up to 30amps peak. I run mine at 22.5amps with cooling on them, they are easy to setup, just 7 wires and a usb cable. There are details of these here on this site.
    Cheers, David.
  6. mickelmeck

    mickelmeck New Member

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    For a while ago i thinked that i need a sport seat in my simulator. I went out on the net and found 2 offshore boat seats in fiber glass. The deal was okey he only needed to send them to me. But now he wont send them to me. So i decided to make my own fiberglass seat instead :)

    Now starts my project for real

    [​IMG]
    3D Model of the seat

    [​IMG]
    106 A4 printed, redy to cut out

    [​IMG]
    One example on the pices

    [​IMG]
    Först pice cuted out and assembled

    Now have the pipes arived so i start to build the frame to the joyrider. It is only some small
    Things to do now then its finised. It taked me 10 hours to assemble

    [​IMG]
    Alot of pipe fittings

    [​IMG]
    One of the side is finished, maked the first misstake here on the elbow ;)

    [​IMG]
    The STRENGTHENING is ready on the secound pice

    [​IMG]
    The frame is finnished

    [​IMG]
    Begined to make the inner frame

    [​IMG]
    Inner frame is attached on the frame and it can rotate 360 degress
  7. bsft

    bsft

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  8. mickelmeck

    mickelmeck New Member

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    [​IMG]

    [​IMG]
    Not the best chsir but it is just a moldframe ;)

    [​IMG]
    Wraped in a dumpsterbag so it is easy to pull it out from the mold frame

    [​IMG]

    [​IMG]

    [​IMG]

    The first 3 layers of fiberglass is finished. So now it shall harden and after that i need to make some more layers
  9. bsft

    bsft

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    looking good there! You are handy chap with the glass
  10. mickelmeck

    mickelmeck New Member

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    Now it has the project take a big step forward, I have completed the whole frame with the chair.
    So now is it only the two wiper motors need to be buyed and attached :) but the frame is finished

    Have begin to look on the fake skin for the seat now. I am not so good to sew but i did my best. And i was really happy with the result :)

    Have get my pcb card now to so maby i yhink you want to see them
    here is the project images

    [​IMG]
    Back of the seat

    [​IMG]
    Some fakeskin cuted out to fit the seat

    [​IMG]
    How does this thing work ;)

    [​IMG]
    Ready to sew

    [​IMG]
    Fitting the seat into the frame with bolts

    [​IMG]
    All in place

    [​IMG]
    Last the pcb card :) but i see som unfinished parts of the card. I have to fix that. But they wasent finnished in the temålate eather. Werry strange but i think i can fix it with my dremmel
  11. jay_in_cgohio

    jay_in_cgohio New Member

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    Looking good. I will be following your progress closely as it is what I am wanting to build with the exception I will be using it for flight.
  12. mickelmeck

    mickelmeck New Member

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    Thanks for the great respons :) this is my test build if this will work a i plan i maby build a 4 dof later. But this is a good simulator to start with. I just waiting on my electrical components now. And i maby will order a pololu motor controllcard. So i can start to runt testing faster :)

    If you have any questions i will be glad to answer them :)
  13. mickelmeck

    mickelmeck New Member

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    I thinking that i want to buy a electrical dc motor instead of a wiper motor
    Is this motor okey?


    Electric Gear Motor 12v Low Speed 50 RPM Gearmotor DC
    Rated Voltage:  13.5 VDC
    Rated Speed:  50 RPM
    Rated Load:  60 Watts
    Rated Torque:  11.5 N-m (8.5 ft-lb)
    Mounting:  M6 screw holes
    Shaft:  10mm shaft with 2 flats where flat to flat is 6.6mm and threaded end to fit a M6 tightening nut.

    You already know where i should use them :)
  14. mickelmeck

    mickelmeck New Member

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    I have now ordered a miniprojector for my screen setup. After i were lost in the jungle of elctrical devices just i just ran over a perfect match by a coincidence.

    It was the 3M MP180 brand new for just 300$, so i think i maked a good deal here because in other webshops in sweden it coast almost 490$ :) hopfully i will come in my mail today or tomorow

    I am thinking on some ideas to make it to my screen but i have to make some testing before i decide witch way i will go. I am not realy shure how to attach it yet. But i have a real crazy idea :)
  15. mickelmeck

    mickelmeck New Member

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    Now i got the projector :D
    [​IMG]

    Here i am projecting on my wall projection distance is 3m almost 10 feet
    It is a okey resolution but i will us it on a shorter distance :) and it wasent completly dark in the room eather. it is just my phones camera that suck donkey balls :D
    [​IMG]

    And tomorow i will order my electical components for the pcb boards
  16. mickelmeck

    mickelmeck New Member

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    hey there

    i have som bad news and som good news.

    the bad news is that i tried to make some weight testing on the joyrider, it was not a bright ide, i almost broke my pipes on the inner frame

    http://www.youtube.com/watch?v=0Wdl6r6J6HE&NR=1
    it sounds terribel on the movie

    the good news is that i have reinforced with steel pipes on the sides so now i think i can lift a car with it :D
    http://www.youtube.com/watch?v=LxrbR6lQ57Y
    i just play around in the joyrider :p

    and i have worked on another test project a dome that i can project on :)
    it is not the nicest things i have made but it is just a prototype made from old magazines and tape, i am planing to attach some white textil to project on later.

    [​IMG]
    half of the dome is taped and rolled

    [​IMG]
    it is finnished and moved to the garage

    [​IMG]
    Attached to the frame, the frame is 220x220 cm 89x89 inch. it is just rofly attached now but i will fix this later, tomorrow i will attach some more string so it will be more round in the shape. , now it just look like hell

    i didn't think the project should be so big, my girlfriend just go up to flames when she saw it, almost so i had to sleep in the garage this night ;)
    maby i will begin to cover it with the textil tomorrow
  17. mickelmeck

    mickelmeck New Member

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    Today i get a real kick in my ass, when i went out to my garage my dome had colapsed :( So in my desperation i went to a hardware store and buyed a bunch of electrical plastic pipes. So now it will need a smaller earthquake to destroy my frame   Here is a image and youtube movie on my dome frame version 2  [​IMG] 

    http://www.youtube.com/watch?v=Wd0pVJsTunk&feature=mfu_in_order&list=UL
  18. mickelmeck

    mickelmeck New Member

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    Hi After a short break, I will now with some pictures. Has been a bit short on time to the project lately, so it has a little fiddling with the sentence I am building but now they have a prototype that can be improved so here is some progression pictures. However, I am considering to build on the framework and put 12 branches and put the cloth in a different way so you do not get all the wrinkles:)

    Dome
    [​IMG]

    Computer Screen
    [​IMG]

    Dome
    [​IMG]

    Computer Screen
    [​IMG]

    Picture without distortion
    [​IMG]

    Should be added that I did not set any angle, but I have only set up things a bit temporary, so the end result Will be something completely different:)
  19. mickelmeck

    mickelmeck New Member

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    Hey
    atlast i have a maked a step forward :) so now i have been makeing my controller cards :)

    [​IMG]
    Here is the second set of the pcb cards, the first card i hade some problems with so that was a crap :p

    [​IMG]
    Here i have begined to make it ;)

    [​IMG]
    A almost finished card but i need to go to the local electric parts shop and get some 3pin connectors and a 8 pin conector that broke fore me :) the hbrigde is almost done. I only ned some bridge wiring to do :)