1. Do not share user accounts! Any account that is shared by another person will be blocked and closed. This means: we will close not only the account that is shared, but also the main account of the user who uses another person's account. We have the ability to detect account sharing, so please do not try to cheat the system. This action will take place on 04/18/2023. Read all forum rules.
    Dismiss Notice
  2. For downloading SimTools plugins you need a Download Package. Get it with virtual coins that you receive for forum activity or Buy Download Package - We have a zero Spam tolerance so read our forum rules first.

    Buy Now a Download Plan!
  3. Do not try to cheat our system and do not post an unnecessary amount of useless posts only to earn credits here. We have a zero spam tolerance policy and this will cause a ban of your user account. Otherwise we wish you a pleasant stay here! Read the forum rules
  4. We have a few rules which you need to read and accept before posting anything here! Following these rules will keep the forum clean and your stay pleasant. Do not follow these rules can lead to permanent exclusion from this website: Read the forum rules.
    Are you a company? Read our company rules

Question The problem is with the 150kg servo.

Discussion in 'DIY Motion Simulator Projects' started by yura999, Feb 26, 2025.

  1. yura999

    yura999 New Member

    Joined:
    Aug 6, 2017
    Messages:
    27
    Balance:
    327Coins
    Ratings:
    +4 / 0 / -0
    My Motion Simulator:
    2DOF
    Hello friends. I decided to make active seat belts on a servo drive and ran into this problem. Everything is working on the sg90 servo and I decided to install one 150 kg servo at 12 volts.(power is supplied separately from the power supply). and he twitches, then gets up and freezes. Please tell me what could be the problem? IMG_20250226_235227_049.jpg IMG_20250226_235136_631.jpg IMG_20250226_222103_620.jpg
  2. titomaky

    titomaky Member Gold Contributor

    Joined:
    Aug 4, 2008
    Messages:
    76
    Balance:
    181Coins
    Ratings:
    +23 / 1 / -0
    My Motion Simulator:
    Motion platform
    Well, it seems the problem is that it's too small. The 150 kg would be in the central part of the shaft, not on the outer part of the arm. I hope you understand.
    Last edited by a moderator: Mar 23, 2025
  3. rocketfire302

    rocketfire302 Member

    Joined:
    Jun 19, 2024
    Messages:
    40
    Balance:
    110Coins
    Ratings:
    +4 / 0 / -0
    My Motion Simulator:
    SCN5, SimAxe
    i have made G-seat using 150KG servos and it works great. i have two servos on my back belt and two on my lap belt. they pull really nice. i will try and get you some pictures.

    i also use the 150KG that have the metal bracket these:
    upload_2025-11-6_10-26-4.png



    I have made holders and brackets in 3D printer to mount these on chair. i'll send pictures or files for that too.
    i then run these on a Arduino Uno board. i've created a 3d box that hold that.

    i take 24V and use a DC-Dc converter so these run at 12V. this give the maximum torque which is more like 170kg.

    The Ardunio runs some firmware i found here on the forum and linked to SimTools

    I had purchased a pro G-seat belts but go rid of them... these do the job the same or better at a fraction of the cost.
    • Like Like x 1
  4. Jumping Coin

    Jumping Coin Member

    Joined:
    Aug 7, 2020
    Messages:
    95
    Balance:
    82Coins
    Ratings:
    +54 / 0 / -0
    Are you grounding the negative wire from the power source back to the Arduino? Without grounding, the servos will twitch uncontrollably. You can use an electric bus bar.

    Basically, you wire the negative terminal from the power source to the bus bar, and then wire the bus bar to the Arduino GND pin and the negative pin for the servo.

    Here's an example of a bus bar. You can pick up one from Amazon for like $10:
    [​IMG]
  5. Jumping Coin

    Jumping Coin Member

    Joined:
    Aug 7, 2020
    Messages:
    95
    Balance:
    82Coins
    Ratings:
    +54 / 0 / -0
    I should add that I use 65 KG servos for my g-seat so 150 KG should work fine.
  6. rocketfire302

    rocketfire302 Member

    Joined:
    Jun 19, 2024
    Messages:
    40
    Balance:
    110Coins
    Ratings:
    +4 / 0 / -0
    My Motion Simulator:
    SCN5, SimAxe
    Couple answers to the above questions.
    1. Yes i would use the 150KG servo, otherwise it all depends on the total force you are trying to pull. The 150KG work very well as i have 4 on my machine. 2 shoulder and 2 lap belts. I can then control them each by themself as they map to an Axis each. Amazon has these for right now for a $52 for 2 of them
    amazon.com/dp/B0DZ71YDT1

    2. Yes, you must connect all the grounds to a common ground.
    i will provide a full write up with images and stl files for people to make a low cost g-belt soon.

    for now, my set up is using the Arduino Duo board with 4 PWM outputs. i removed the power connector and am using a 24V supply that i am using with my Motion Actuators. The 24V connects to a 12V regulator i found on Amazon. this converts the 24V to 12V which you need for the servos to run.

    The 12V i connect to all the positive leads of the Servos at what i call my "motion belt box" which is just the Arduino and regulators with connectors. The 12V l output from the regulator i then solder back onto the V+ input of the Arduino DUO board. now ALL GND servo lines, are tied together and soldered to the DUO GND.

    PM me if you want the STL files early for the servos. i will post a quick picture tonoght so you guys can see this.
    but full write up to make a low cost G-belt will be coming
    Last edited: Nov 20, 2025 at 19:23
  7. rocketfire302

    rocketfire302 Member

    Joined:
    Jun 19, 2024
    Messages:
    40
    Balance:
    110Coins
    Ratings:
    +4 / 0 / -0
    My Motion Simulator:
    SCN5, SimAxe
    here are some quick pics i found on my phone for now.
    here you see 3d parts for belt with servo inside. just bolts to chair. you can see control box in middle.
    the orange servos are DOCKYE Servos i use for G-SEAT.

    upload_2025-11-20_10-12-9.jpeg



    This image shows bottom Seat how i mounted servos on seat. Notice no housing.
    however the roller bar is not installed on this picture yet.

    Again Green DOCKYE servos are for the Butt G_SEAT which work find.
    i did change DOCKYE top covers with 3d printed cover that has built in Fan so they stay cool


    upload_2025-11-20_10-13-56.jpeg


    i'll provide all 3d stl's soon, if you can't wait PM me.
    • Like Like x 1
    • Informative Informative x 1