1. Do not share user accounts! Any account that is shared by another person will be blocked and closed. This means: we will close not only the account that is shared, but also the main account of the user who uses another person's account. We have the ability to detect account sharing, so please do not try to cheat the system. This action will take place on 04/18/2023. Read all forum rules.
    Dismiss Notice
  2. For downloading SimTools plugins you need a Download Package. Get it with virtual coins that you receive for forum activity or Buy Download Package - We have a zero Spam tolerance so read our forum rules first.

    Buy Now a Download Plan!
  3. Do not try to cheat our system and do not post an unnecessary amount of useless posts only to earn credits here. We have a zero spam tolerance policy and this will cause a ban of your user account. Otherwise we wish you a pleasant stay here! Read the forum rules
  4. We have a few rules which you need to read and accept before posting anything here! Following these rules will keep the forum clean and your stay pleasant. Do not follow these rules can lead to permanent exclusion from this website: Read the forum rules.
    Are you a company? Read our company rules

Rookie 3DOF Sim Build

Discussion in 'DIY Motion Simulator Projects' started by adamtheray, Oct 19, 2022.

  1. adamtheray

    adamtheray New Member

    Joined:
    Jan 9, 2022
    Messages:
    10
    Balance:
    75Coins
    Ratings:
    +10 / 0 / -0
    My Motion Simulator:
    3DOF
    So inspired by Halloween2Go's YouTube serious from a late night rabbit hole I got inspired to build a rig. A total newbie to the world of Sim Racing but thanks to a couple of real-world track drives I got to do as a birthday present from my wife, I caught the bug.

    Thanks to some friends with more metal work experience than I had I've got the frame about ready to sit in and race. The design is intended to be able to be easily transportable especially in the initial phases as some of the metal work is not done in my shop.

    Curious to get any feedback.

    The seat is a seat I bought from Jegs. The (almost) square will be the version 0.1 mount for the steering wheel that is currently the main focus of construction. The pedals and the wheel mount slide along the 1 1/4" tubing. The rest is 1 1/2".

    PXL_20221014_191359744.jpg

    PXL_20221014_191353616.jpg

    PXL_20221016_013843018.jpg

    PXL_20221019_031137626.jpg
    Last edited: Oct 19, 2022
  2. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

    Joined:
    Jul 13, 2014
    Messages:
    20,533
    Occupation:
    Innovative tech specialist for NGOs
    Location:
    St Helens, Tasmania, Australia
    Balance:
    145,022Coins
    Ratings:
    +10,776 / 52 / -2
    My Motion Simulator:
    3DOF, DC motor, JRK
  3. adamtheray

    adamtheray New Member

    Joined:
    Jan 9, 2022
    Messages:
    10
    Balance:
    75Coins
    Ratings:
    +10 / 0 / -0
    My Motion Simulator:
    3DOF
    • Like Like x 1
    Last edited: Oct 19, 2022
  4. adamtheray

    adamtheray New Member

    Joined:
    Jan 9, 2022
    Messages:
    10
    Balance:
    75Coins
    Ratings:
    +10 / 0 / -0
    My Motion Simulator:
    3DOF
    Here's the progress for today. That should at least get me some time in the seat....


    PXL_20221019_203852072.jpg

    Attached Files:

    • Like Like x 1
  5. adamtheray

    adamtheray New Member

    Joined:
    Jan 9, 2022
    Messages:
    10
    Balance:
    75Coins
    Ratings:
    +10 / 0 / -0
    My Motion Simulator:
    3DOF
    It's been a while since I posted an update, but I feel like I'm making some good progress. I got the bolts for the heim joints and the UJoint welded into place (forgive my rookie welding). Had a slight panic when the UJoint seemed like it had seized in one direction but a couple of whacks with a 3 pound sledge and it freed up again. :eek:

    Now I'm 3D printing some shims from NinjaFlex and a temporary motor lever to make sure fitment is right before I try to get them machined. The lever is the blue plastic piece. Had to stop it for obvious reasons, but I think it will be strong enough for testing purposes.

    PXL_20221108_003000326.jpg PXL_20221108_003055568.jpg PXL_20221109_195930764.jpg PXL_20221109_195916792.jpg PXL_20221117_210741460.jpg PXL_20221119_203739347.jpg PXL_20221120_020024120.jpg PXL_20221124_005028433.jpg
    • Like Like x 2
  6. adamtheray

    adamtheray New Member

    Joined:
    Jan 9, 2022
    Messages:
    10
    Balance:
    75Coins
    Ratings:
    +10 / 0 / -0
    My Motion Simulator:
    3DOF
    Also I forgot to send in a picture of the potentiometer bracket I made.

    16693933949528288070079833182912.jpg 16693934126915061933260095994081.jpg
    • Like Like x 3
  7. radist07

    radist07 Valeriy Gold Contributor

    Joined:
    Sep 8, 2022
    Messages:
    48
    Occupation:
    Учитель
    Location:
    Россия
    Balance:
    630Coins
    Ratings:
    +10 / 0 / -0
    My Motion Simulator:
    3DOF, DC motor, Arduino, Motion platform
    you have a wheel on the motor larger than on the potentiometer and the rotation dependence will not be linear, how will this affect the correct positioning of the drive?
  8. adamtheray

    adamtheray New Member

    Joined:
    Jan 9, 2022
    Messages:
    10
    Balance:
    75Coins
    Ratings:
    +10 / 0 / -0
    My Motion Simulator:
    3DOF
    Yup, had that thought as well. The gears are left over from POC of the bracket. I'm planning to print a 1:1 gear for the potentiometer before actually putting it on the rig. Thanks for reminding me to get that printed :cheers

    **Credit**
    The gears were made using the code from droftarts on Thingiverse
    https://www.thingiverse.com/thing:16627
  9. adamtheray

    adamtheray New Member

    Joined:
    Jan 9, 2022
    Messages:
    10
    Balance:
    75Coins
    Ratings:
    +10 / 0 / -0
    My Motion Simulator:
    3DOF
    So I'm looking through SimCalc Calculations before building the lower frame (and yes I'm sure I've gotten further than I should have before doing this) I'm concerned about the roll efficiency. Really the only way I can tell to improve it with SimCalc is to change the Motor Angle.

    How concerned should I be about the Roll efficiency? What is a "good" number?

    SimRig.png
    SimCalc.png